97.4% Validated Accuracy · 15,000 Test Cases

Your Inspector Uploads Data.
FORGED Returns a Code-Compliant Decision.

Stop spending hours on analysis. FORGED turns inspection findings into pass/fail decisions, remaining life estimates, and repair recommendations — backed by ASME, API, and AWS code citations — in under 30 seconds.

Start Free — No Credit Card See a Live Case ↓

⏱

Hours to Seconds

Analysis time reduction

🛡

Fewer Missed Defects

AI catches what humans miss

📜

Audit-Ready Reports

Every decision cites code

👥

Consistent Decisions

Same answer, any inspector

How It Works

Input Data. Get a Decision.

Three stages. One workflow. Every output traces back to the evidence and governing code that produced it.

⮕ Input

UT thickness readings

Visual inspection photos

Voice notes from the field

Material & environment data

Weld test coupons

Operating conditions

⚙ Process

142+ AI engines evaluate data

Bayesian damage mechanism ranking

Physics-based remaining life calc

Code cross-reference (ASME, API, AWS)

Confidence scoring

Contradiction detection

✔ Output

Pass / Fail / Monitor disposition

Remaining life estimate

Repair recommendation

Next inspection interval & method

Code citations for every decision

Audit-ready report (one click)

Live Demo

Watch FORGED Diagnose a Corroded Pipe

Real scenario: a refinery inspector finds wall thinning on a carbon steel process line. Here is exactly what FORGED does with that data.

FORGED Case #RF-2026-0047

ASSET: 6" CS Process Line, Unit 3
METHOD: UT
MATERIAL: A106 Gr.B carbon steel
SERVICE: Crude unit overhead, H₂S present
NOMINAL: 0.280"
MEASURED: 0.148" (47% wall loss)
TEMP: 425°F

─── FORGED DECISION (22.4s) ───

MECHANISM #1: Sulfidation (94.2%)
MECHANISM #2: General Corrosion (4.1%)
DISPOSITION: CRITICAL — REPLACE
REMAINING LIFE: ~8 months
REPAIR: Full segment replacement
CODE REF: API 939-C §5.2, API 574 §7
CONFIDENCE: HIGH (0.94)
EVIDENCE: Wall loss rate consistent with
modified McConomy curve at 425°F

Inspector enters field data

UT readings, material, service environment, and temperature. Takes 60 seconds via form or voice.

142 engines evaluate in parallel

Bayesian DDE ranks 40+ damage mechanisms. Sulfidation scores 94.2% based on temperature, H₂S, material, and wall loss pattern.

Physics engine computes remaining life

Modified McConomy curve at 425°F predicts ~8 months at current corrosion rate. Below minimum required thickness.

Decision engine issues disposition

CRITICAL — REPLACE. Cites API 939-C §5.2 for sulfidation assessment and API 574 §7 for piping retirement criteria.

One-click audit-ready report

Full report with evidence trail, code citations, and confidence scores. Ready for the client or regulator.

Validated Performance

97%+ Accuracy. 15,000 Test Cases. Independently Scored.

Not a marketing claim. Every number below comes from automated validation suites running real inspection scenarios against the live platform.

97.1%

Golden Suite

10,000 curated cases

97.4%

Blind Suite

5,000 unseen cases

142+

AI Engines

All passing health checks

Accuracy by Industry Domain

Fixed Equipment99.4%

Refinery98.4%

Subsea98.0%

Floating Production93.0%

Marine92.0%

Power Generation89.5%

Why FORGED

What Changes for Your Team

This isn't another data collection tool. FORGED makes the decision — and shows you exactly why.

⏱

Cuts analysis from hours to seconds

Your inspector enters data. In under 30 seconds, FORGED returns a disposition, remaining life estimate, and repair recommendation with code citations. No waiting for an engineer.

🔍

Catches what humans miss

The Bayesian DDE evaluates 40+ damage mechanisms simultaneously. It flags sour service cracking, HTHA, and multi-mechanism interactions that an inspector under time pressure might overlook.

📜

Every decision is defensible

Click any conclusion and see the full chain: field evidence → mechanism ranking → physics model → code paragraph. Audit-ready, court-defensible, no black boxes.

👥

Standardizes decisions across inspectors

Whether it's a 30-year veteran or a first-year tech, FORGED produces the same evidence-based answer. Consistency you can trust at scale.

📉

Predicts failure before it happens

Physics-based remaining life calculations tell you when a component will reach minimum thickness — months or years before failure. Plan maintenance, not emergencies.

🛡

Reduces liability exposure

Every decision traces back to the governing code and evidence. If it ever goes to court, FORGED shows exactly what was known, what was evaluated, and why that decision was made.

Solutions

Start With What You Need

FORGED is a platform, but you don't have to buy the whole thing. Start with the module that solves your biggest problem today.

Inspection

ProTracker AI

The full inspection intelligence engine. Input data, get decisions, generate reports. Built for field inspectors and asset integrity teams.

142+ diagnostic engines
Bayesian damage mechanism ranking
Code-cited dispositions
Voice-driven field entry
One-click audit reports

Education

WeldScan Trainer

AI weld evaluation for instructors and students. Submit a weld coupon, get instant pass/fail with AWS D1.1 code references and learning feedback.

Student weld evaluation
AWS D1.1 / D1.5 code checks
Visual + dimensional acceptance
Instructor dashboard
TEKS-aligned curriculum support

Integrity

Pipeline Intelligence

Continuous pipeline assessment with remaining life prediction, corrosion rate tracking, and ILI data integration.

Remaining life forecasting
Corrosion rate analysis
Multi-mechanism detection
ASME B31.G / API 579 calcs
Fleet-level risk ranking

Offshore

Subsea & Marine

Specialized for underwater and offshore assets. CP assessment, marine growth impact, mooring analysis, and diving ops support.

Cathodic protection analysis
Underwater NDT confidence scoring
Mooring & riser assessment
AWS D3.6M underwater welding
Subsea zone severity mapping